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DECARBONIZATION
AT SCHWENK
GROUP

SCHWENK is one of the oldest family-owned building materials producers in Europe, continuing sustainable production of cement in already sixth generation.

With constant innovation and investment, we have achieved excellent results in CO2 emission reduction through alternative fuel and constantly working to extend the usage of alternative cementitious materials. Yet it is not enough for us. Carbon capture is our next big step towards making cement production carbon neutral.

SCHWENK Group is focusing on two technological approaches for CO2 capturing – the oxyfuel process, which requires building a new kiln line, and tail-end technologies. Both technologies are presently tested in two SCHWENK cement plants – tail-end approach with carbon capture using hot potassium carbonate (HPC) in Latvia and oxyfuel technology in Mergelstetten, Germany, as part of the catch4climate project in the CI4C consortium.

SCHWENK cement plant in Latvia is set to be the first one in the Group to decarbonize through carbon capture with other plants following short after.

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More climate-friendly clinker production

Use of alternative rw materials
SCHWENK replaces more than 14% of natural raw materials with alternative input materials. These are combined with natural raw materials in such a way that our high quality standards are ensured. In this way, we conserve natural raw materials and close material cycles.

Use of alternative fuels
SCHWENK is an industry leader in the use of alternative fuels which already leads to the lowest CO2 pollution of widely used cement types

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Cements with less clinker

By reducing the clinker in cement, the overall CO2 load is also significantly lowered. This is made possible through the use of supplementary cementitious materials (SCMs), which partially replace clinker. We are investing heavily in the procurement and long-term availability of these materials, while continuously exploring new types of supplementary cementitious materials through ongoing research and development. Our pioneering technology, “meca-clay,” makes it possible for the first time to convert all types of clay into highly reactive cement additives using electrical energy.

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CCU | CCS

As two-thirds of emissions in the cement industry are process-related, they can only be reduced to a limited extent. The objective is therefore to capture the CO2 that cannot be avoided during production using carbon capture technologies. Once liquefied, the CO2 can either be stored underground (CCS = Carbon Capture & Storage) or converted into valuable products, such as synthetic fuels (CCU = Carbon Capture & Use).

At SCHWENK, two approaches are currently being tested for CO2 capture in cement plants:

  1. Oxyfuel technology
  2. Hot Potassium Carbonate (HPC) technology
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More climate-friendly concretes

Aggregates, like supplementary cementitious materials, can be used not only in cement production but also in concrete manufacturing. By optimizing the concrete mix, the proportion of cement can be reduced and partially replaced with aggregates. This approach can positively influence the Global Warming Potential (GWP) of the concrete. Furthermore, the use of recycled aggregates in concrete (R-concrete) enables excellent sustainability performance and helps conserve natural resources.

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Sustainable construction methods with concrete

Thanks to extensive innovations, it is already possible today to successfully implement sustainable construction methods using concrete. These include advanced technologies such as 3D printing, as well as product innovations like carbon concrete and lightweight concrete.

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Circular economay and recycling

Since 2023, SCHWENK has consolidated its recycling activities into a business division. Initial projects, such as the construction of a soil washing facility in Achstetten, complement this initiative and contribute to an optimal circular economy for our building materials.

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Sustainable logistics

At SCHWENK, reliable, punctual, and cost-efficient delivery to our customers is a top priority. Even during significant fluctuations in customer demand, we remain a dependable partner with deliveries accurate to the hour.

Our building materials are naturally heavy. In the interest of sustainability, we therefore use inland vessels and rail transport for the delivery of raw materials and the distribution of building materials whenever possible.

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Sustainable energy

Across all locations and divisions, SCHWENK is pursuing an increase in the share of green electricity. In addition to concluding various Power Purchase Agreements (PPAs), we are working on several projects aimed at reducing the overall electricity consumption of our plants.

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Renaturation and recultivation

Quarry projects involve intervention in the natural world and the landscape that could last for several decades. For this reason we implement concepts that reduce intervention to the absolute minimum possible and that include measures for the promotion of protection of nature and species diversity during the operational phase. We make an effort to keep the area required for our work as small as possible. We therefore make an effort to use the natural raw materials as completely as possible and we try to use alternative raw materials.

Already during the planning phase of our rock extraction projects, the subsequent uses are defined in the form of a landscape management plan. This plan outlines the timeline and objectives for recultivation and renaturation.